Milling your cylinder head is a cheap way to raise compression, much cheaper than swapping out pistons. But then why not do this? The main reason is that when you mill the head, you are putting slack in your timing belt because essentially the head is getting "shorter". Needless to say this is a bad thing. Now I know many people that have milled their heads 30 thousandths and are fine...and 30 thousandths is a lot. Expect this to raise your compression approximately 1 whole point. So if you're at 10.2:1, you'll be at 11.2:1. This is just and approximation. Here's the formula you need to calculate true CR....
CCV = combustion chamber volume
CV = cylinder volume
MHV = milled head volume
CR = ( CCV + CV ) / CCV
To calculate CV (cylinder volume)
CV = (stroke) x (bore)^2 x (Pi/4)
CV = 7.7 cm x 8.1 cm^2 x .7853981633974
CV = 396.8 cc
To calculate CCV (combustion chamber volume)
Rearranging the equation CR = (CCV + CV) / CCV
CCV = CV / (CR - 1)
CCV = 396.8 cc / (10.2 - 1) = 43.1 cc
To calculate MHV (milled head volume)
(amount head was milled) x (bore)^2 x (Pi/4)
.030" mill off the head = .076cm
MHV = (0.076 cm) x (8.1 cm)^2 x .7853981633974 = 3.92 cc.
To calculate new CCV with milled head
CCV = CCV = 43.1 cc - 3.92 cc = 39.2 cc
To calculate new CR with milled head
CR = ( CCV + CV ) / CCV
CR = (39.2 cc + 396.8 cc) / 39.2 cc
CR = 11.12:1
How To Calculate Compression Ratio.
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